IONMAX Engineers provides innovative Zero Liquid Discharge (ZLD) solutions, revolutionizing the way industries manage their wastewater. Our ZLD systems are designed to effectively treat industrial effluent and eliminate liquid discharge, ensuring compliance with environmental regulations and promoting long-term sustainability.
years of experience
IONMAX Engineers is a premier Zero Liquid Discharge Plant Manufacturer in Mumbai, delivering advanced ZLD solutions that enable industries to achieve complete wastewater recycling and zero liquid discharge compliance. Our systems are engineered to treat complex industrial effluents, recover high-quality water, and minimize environmental impact.
As a leading ZLD plant supplier in Mumbai, we combine cutting-edge membrane technology, thermal evaporation, and crystallization to deliver turnkey solutions tailored to your industry's unique wastewater challenges. Whether you operate in textiles, pharmaceuticals, chemicals, or power generation, our ZLD plants ensure you meet the strictest environmental norms while optimizing operational efficiency.
With a strong presence across Maharashtra, we are proud to be the preferred zero liquid discharge system manufacturer in Mumbai for industries seeking sustainable, cost-effective, and reliable wastewater management.
IONMAX Engineering has established itself as a trusted name in the water and wastewater treatment industry, with a special focus on Zero Liquid Discharge plants in Mumbai. With over 14 years of experience, we have successfully designed, manufactured, and installed ZLD systems for a wide range of industries across India, including a strong portfolio in Maharashtra.
Our Mumbai-based operations are supported by a team of expert engineers, project managers, and service professionals who understand the local industrial landscape and regulatory framework. We are committed to delivering high-performance ZLD plants that not only meet but exceed compliance standards, helping our clients achieve their sustainability goals.
At Ionmax, we believe in innovation, quality, and customer-centricity. Every ZLD plant we manufacture is a testament to our engineering excellence and our dedication to creating a cleaner, greener future for Mumbai and beyond.
| Parameter | Specification |
|---|---|
| Treatment Capacity | 1 KLD to 500+ KLD (customizable) |
| Feed TDS | Up to 50,000 ppm (higher with custom design) |
| Recovery Rate | Up to 98–100% with crystallizer |
| Permeate Quality | < 50 ppm TDS (reusable) |
| Operating Pressure | Up to 70 bar (RO stages) |
| Temperature Range | 5°C – 45°C (ambient) |
| Power Supply | 415V ± 10%, 50Hz, 3‑phase |
| Control System | PLC with HMI and SCADA‑ready |
| Construction Material | SS316, Duplex, FRP, PP, PTFE‑lined as required |
| Compliance | MPCB, CPCB, EPA, and international standards |
| Model | Capacity (KLD) | Footprint (sq. ft.) | Height (m) | Weight (approx.) |
|---|---|---|---|---|
| ZLD‑10 | 10 | 150 | 3.0 | 5 tons |
| ZLD‑25 | 25 | 300 | 3.5 | 10 tons |
| ZLD‑50 | 50 | 500 | 4.0 | 18 tons |
| ZLD‑100 | 100 | 800 | 4.5 | 30 tons |
| ZLD‑200 | 200 | 1200 | 5.0 | 55 tons |
| ZLD‑500+ | 500+ | 2000+ | 6.0+ | 100+ tons |
Custom layouts available to fit existing infrastructure. Containerized options also offered.
Our ZLD plants are manufactured in state-of-the-art facilities using advanced fabrication techniques and precision engineering. We adhere to international quality standards and employ skilled technicians with expertise in membrane systems, thermal processes, and automation.
Our team provides complete installation and commissioning services for ZLD plants across Mumbai and Maharashtra. We ensure minimal disruption to your operations and a seamless handover.
| Parameter | Conventional Treatment | Zero Liquid Discharge (ZLD) |
|---|---|---|
| Liquid Discharge | Still discharges treated effluent | Zero liquid discharge |
| Water Recovery | Limited (30–60%) | Up to 100% recovery |
| Resource Recovery | None | Salts, minerals, and water recovered |
| Environmental Impact | Moderate | Minimal – sustainable |
| Regulatory Compliance | Partial | Full compliance with zero discharge norms |
| Operating Cost | Lower initial | Higher initial, but lower long‑term due to savings |
| Space Requirement | Moderate | Compact due to advanced technology |
Our systems are designed for maximum efficiency, with energy recovery and automation at every stage.
| Component | Function | Material / Technology |
|---|---|---|
| UF System | Pre‑treatment to remove suspended solids and colloids | Hollow‑fiber membranes (PVDF/PES) |
| RO System | High‑rejection salt concentration | Spiral‑wound membranes (DOW/Hydranautics) |
| Evaporator | Thermal concentration of brine | SS316L / Titanium with MVR/MEE |
| Crystallizer | Solidification of salts | Forced circulation, SS316L / Hastelloy |
| Control Panel | Automation & monitoring | PLC (Siemens/Allen‑Bradley) with HMI |
| Pumps & Valves | Flow control and pressure management | SS316L / PTFE‑lined, branded makes |
| Industry | Capacity (KLD) | Location | Year | Outcome |
|---|---|---|---|---|
| Textile | 50 | Navi Mumbai | 2022 | Zero discharge achieved, water reuse in dyeing process |
| Pharmaceutical | 25 | Thane | 2023 | API wastewater treated, salts recovered |
| Chemical | 100 | Raigad | 2021 | Complex effluent, 98% water recovery |
| Power Plant | 200 | Mumbai Central | 2020 | Cooling tower blowdown treated, ZLD compliance |
| Food Processing | 30 | Pune | 2024 | Organic load reduced, water reused for cleaning |
Contact us for detailed case studies and references.
"Ionmax Engineering delivered a world-class ZLD plant for our textile unit in Mumbai. The system is highly efficient, and we've achieved zero discharge with minimal operational cost. Their team provided excellent support from design to commissioning."
"We were struggling with MPCB compliance for our chemical plant. Ionmax designed a custom ZLD solution that not only met all norms but also helped us recover valuable salts. Highly recommended for anyone looking for a reliable ZLD manufacturer in Mumbai."
"The ZLD plant installed by Ionmax at our pharmaceutical facility in Maharashtra has been a game-changer. Water recovery is over 95%, and the system operates flawlessly. Their after-sales service is outstanding."
A Zero Liquid Discharge (ZLD) plant is an advanced wastewater treatment system that eliminates liquid waste by recovering and recycling all water, leaving only solid residue for disposal. It combines membrane filtration, evaporation, and crystallization technologies.
A ZLD plant works through a multi-step process: pre-treatment removes suspended solids and organics, membrane filtration (UF/RO) concentrates the brine, thermal evaporation recovers water vapor, and crystallization produces solid salts for disposal or reuse.
Industries such as textiles, pharmaceuticals, chemicals, power generation, leather tanning, food processing, electroplating, and mining require ZLD plants to manage high-TDS wastewater and meet zero discharge regulations.
Ionmax Engineering offers customized, high-efficiency ZLD solutions with advanced technology, energy optimization, and expert support. With 14+ years of experience and a strong presence in Mumbai, we are a trusted partner for industries across Maharashtra.
The cost of a ZLD plant varies based on capacity, effluent characteristics, and configuration. Contact Ionmax Engineering for a customized quote tailored to your specific requirements and budget.
Benefits include zero effluent discharge, regulatory compliance, water recycling, resource recovery, reduced environmental impact, long-term cost savings, and improved corporate sustainability profile.
Typically, the payback period is 2 to 4 years, depending on water costs, disposal fees, and the value of recovered resources. Many clients see ROI even sooner with rising water tariffs and stricter penalties.
Yes. Our ZLD systems are designed with robust pre-treatment and flexible process controls to handle variations in flow and contaminant loads. We incorporate equalization tanks and adaptive control strategies.
With proper operation and maintenance, a ZLD plant can last 15–20 years. Membrane replacement every 3–5 years and periodic overhauls of thermal equipment extend its service life.
Yes. We offer comprehensive operation and maintenance (O&M) contracts, including spares supply, troubleshooting, performance optimization, and remote monitoring. Our AMC plans ensure maximum uptime.
While not mandatory for all, many industries in Mumbai are required by MPCB to achieve zero discharge, especially in sensitive zones. ZLD is the most reliable way to meet these norms and avoid penalties.
Conventional treatment only reduces pollutants to permissible levels before discharge, while ZLD eliminates all liquid effluent, recovering water and solids for reuse or disposal. ZLD is a complete closed-loop system.
Zero Liquid Discharge technology has evolved significantly over the past decade. At Ionmax Engineering, we stay at the forefront of innovation, integrating the latest advancements in membrane science, thermal engineering, and process automation into our ZLD systems.
We utilize high-rejection reverse osmosis membranes with exceptional fouling resistance and chemical stability. Our UF systems provide reliable pre-treatment, ensuring long membrane life and consistent performance even with challenging feed water.
Our evaporators and crystallizers are designed with energy recovery mechanisms, including mechanical vapor recompression (MVR) and multiple-effect evaporation (MEE), significantly reducing steam and power consumption compared to conventional designs.
All our ZLD plants are equipped with advanced PLC-based automation systems that enable remote monitoring, predictive maintenance, and real-time optimization. Our IoT-enabled platforms provide actionable insights to maximize uptime and efficiency.
We incorporate green engineering principles into every ZLD project — from energy-efficient pumps and motors to zero-chemical pretreatment options. Our goal is to help our clients achieve carbon neutrality and water positivity in their operations.
We provide ZLD plants and services across Mumbai and the wider Maharashtra region, including:
We also serve clients across India, including Gujarat, Karnataka, Tamil Nadu, Uttar Pradesh, Delhi NCR, and beyond. Contact us to discuss your project requirements.
Ready to achieve zero liquid discharge for your industrial operations? Get in touch with Ionmax Engineering today for a consultation, site survey, or customized quotation.