IONMAX Engineers delivers state-of-the-art Zero Liquid Discharge (ZLD) solutions tailored for industries in Bangalore and across Karnataka. Our ZLD systems are engineered to tackle complex industrial effluents, recover up to 100% of water, and eliminate liquid waste discharge — helping you meet KSPCB norms while driving sustainability.
years of experience
IONMAX Engineers is a premier Zero Liquid Discharge Plant Manufacturer in Bangalore, offering comprehensive ZLD solutions that empower industries to achieve complete wastewater recycling and zero liquid discharge compliance. Our plants are purpose-built to handle high-TDS effluents from diverse industrial sectors, recovering water of exceptional quality for reuse.
As a trusted ZLD plant supplier in Bangalore, we leverage cutting-edge membrane technologies, thermal evaporation, and crystallization to deliver turnkey systems that are both cost-effective and environmentally responsible. Whether you operate in electronics manufacturing, pharmaceuticals, textiles, or chemicals, our ZLD plants ensure you stay ahead of regulatory requirements while optimizing operational efficiency.
With a growing footprint across Karnataka, we are recognized as the preferred zero liquid discharge system manufacturer in Bangalore for industries committed to sustainability, compliance, and long-term value creation.
IONMAX Engineering has built a reputation as a leading force in the water and wastewater treatment sector, with specialized expertise in Zero Liquid Discharge plants in Bangalore. With over 14 years of industry experience, we have successfully delivered ZLD systems to a wide array of industries across India, with a growing portfolio in Karnataka's industrial hubs.
Our Bangalore operations are powered by a skilled team of process engineers, project managers, and service professionals who possess deep knowledge of the local regulatory landscape — including KSPCB norms — and the unique water challenges faced by industries in the region. We are dedicated to providing high-performance ZLD plants that go beyond compliance, enabling our clients to achieve water security and sustainability.
At Ionmax, innovation, quality, and customer partnership are at the core of everything we do. Each ZLD plant we manufacture reflects our commitment to engineering excellence and a greener, more sustainable future for Bangalore and beyond.
| Parameter | Specification |
|---|---|
| Treatment Capacity | 1 KLD to 500+ KLD (customizable) |
| Feed TDS | Up to 50,000 ppm (higher with custom design) |
| Recovery Rate | Up to 98–100% with crystallizer |
| Permeate Quality | < 50 ppm TDS (reusable) |
| Operating Pressure | Up to 70 bar (RO stages) |
| Temperature Range | 5°C – 45°C (ambient) |
| Power Supply | 415V ± 10%, 50Hz, 3‑phase |
| Control System | PLC with HMI and SCADA‑ready |
| Construction Material | SS316, Duplex, FRP, PP, PTFE‑lined as required |
| Compliance | KSPCB, CPCB, EPA, and international standards |
| Model | Capacity (KLD) | Footprint (sq. ft.) | Height (m) | Weight (approx.) |
|---|---|---|---|---|
| ZLD‑10 | 10 | 150 | 3.0 | 5 tons |
| ZLD‑25 | 25 | 300 | 3.5 | 10 tons |
| ZLD‑50 | 50 | 500 | 4.0 | 18 tons |
| ZLD‑100 | 100 | 800 | 4.5 | 30 tons |
| ZLD‑200 | 200 | 1200 | 5.0 | 55 tons |
| ZLD‑500+ | 500+ | 2000+ | 6.0+ | 100+ tons |
Custom layouts available to fit existing infrastructure. Containerized options also offered.
Our ZLD plants are fabricated in modern, ISO-certified facilities using advanced manufacturing techniques and precision engineering. We maintain strict quality control throughout the production process, ensuring every system meets international standards.
Our experienced team provides comprehensive installation and commissioning services for ZLD plants across Bangalore and Karnataka. We ensure a smooth, hassle-free handover with minimal disruption to your operations.
| Parameter | Conventional Treatment | Zero Liquid Discharge (ZLD) |
|---|---|---|
| Liquid Discharge | Still discharges treated effluent | Zero liquid discharge |
| Water Recovery | Limited (30–60%) | Up to 100% recovery |
| Resource Recovery | None | Salts, minerals, and water recovered |
| Environmental Impact | Moderate | Minimal – sustainable |
| Regulatory Compliance | Partial | Full compliance with zero discharge norms |
| Operating Cost | Lower initial | Higher initial, but lower long‑term due to savings |
| Space Requirement | Moderate | Compact due to advanced technology |
Our systems are designed for maximum efficiency, with energy recovery and automation at every stage.
| Component | Function | Material / Technology |
|---|---|---|
| UF System | Pre‑treatment to remove suspended solids and colloids | Hollow‑fiber membranes (PVDF/PES) |
| RO System | High‑rejection salt concentration | Spiral‑wound membranes (DOW/Hydranautics) |
| Evaporator | Thermal concentration of brine | SS316L / Titanium with MVR/MEE |
| Crystallizer | Solidification of salts | Forced circulation, SS316L / Hastelloy |
| Control Panel | Automation & monitoring | PLC (Siemens/Allen‑Bradley) with HMI |
| Pumps & Valves | Flow control and pressure management | SS316L / PTFE‑lined, branded makes |
| Industry | Capacity (KLD) | Location | Year | Outcome |
|---|---|---|---|---|
| Electronics Manufacturing | 40 | Electronic City, Bangalore | 2023 | Zero discharge achieved, water reused in cooling towers |
| Textile Processing | 60 | Peenya, Bangalore | 2022 | Salt recovery and 98% water reuse in dyeing process |
| Pharmaceutical | 20 | Whitefield, Bangalore | 2024 | API wastewater treated, salts recovered for reuse |
| Chemical Plant | 80 | Dabaspet, Karnataka | 2021 | Complex effluent, 99% water recovery |
| Food Processing | 35 | Mysore, Karnataka | 2023 | Organic load reduced, water reused for cleaning |
Contact us for detailed case studies and references.
"Ionmax Engineering delivered a world-class ZLD plant for our electronics facility in Bangalore. The system operates flawlessly, and we've achieved zero discharge with significant water savings. Their team was professional and responsive throughout the project."
"We were facing compliance challenges with KSPCB for our textile unit. Ionmax designed a custom ZLD solution that not only met all regulatory requirements but also helped us recover valuable salts. Exceptional engineering and support."
"The ZLD plant installed by Ionmax at our pharmaceutical facility in Whitefield has been a game-changer. Water recovery is over 95%, and the system operates with minimal maintenance. Their after-sales service is outstanding."
A Zero Liquid Discharge (ZLD) plant is an advanced wastewater treatment system that eliminates liquid waste by recovering and recycling all water, leaving only solid residue for disposal. It combines membrane filtration, evaporation, and crystallization technologies.
A ZLD plant works through a multi-step process: pre-treatment removes suspended solids and organics, membrane filtration (UF/RO) concentrates the brine, thermal evaporation recovers water vapor, and crystallization produces solid salts for disposal or reuse.
Industries such as electronics manufacturing, textiles, pharmaceuticals, chemicals, power generation, leather tanning, food processing, and electroplating require ZLD plants to manage high-TDS wastewater and meet KSPCB zero discharge regulations.
Ionmax Engineering offers customized, high-efficiency ZLD solutions with advanced technology, energy optimization, and expert support. With 14+ years of experience and a strong presence in Bangalore, we are a trusted partner for industries across Karnataka.
The cost of a ZLD plant varies based on capacity, effluent characteristics, and configuration. Contact Ionmax Engineering for a customized quote tailored to your specific requirements and budget.
Benefits include zero effluent discharge, regulatory compliance, water recycling, resource recovery, reduced environmental impact, long-term cost savings, and improved corporate sustainability profile.
Typically, the payback period is 2 to 4 years, depending on water costs, disposal fees, and the value of recovered resources. Many clients see ROI even sooner with rising water tariffs and stricter penalties.
Yes. Our ZLD systems are designed with robust pre-treatment and flexible process controls to handle variations in flow and contaminant loads. We incorporate equalization tanks and adaptive control strategies.
With proper operation and maintenance, a ZLD plant can last 15–20 years. Membrane replacement every 3–5 years and periodic overhauls of thermal equipment extend its service life.
Yes. We offer comprehensive operation and maintenance (O&M) contracts, including spares supply, troubleshooting, performance optimization, and remote monitoring. Our AMC plans ensure maximum uptime.
While not mandatory for all, many industries in Bangalore are required by KSPCB to achieve zero discharge, especially in sensitive zones. ZLD is the most reliable way to meet these norms and avoid penalties.
Conventional treatment only reduces pollutants to permissible levels before discharge, while ZLD eliminates all liquid effluent, recovering water and solids for reuse or disposal. ZLD is a complete closed-loop system.
Zero Liquid Discharge technology continues to evolve, and at Ionmax Engineering, we are at the forefront of innovation. Our ZLD systems integrate the latest advancements in membrane science, thermal engineering, and digital automation to deliver superior performance.
We deploy high-rejection RO membranes with superior fouling resistance and chemical stability. Our UF systems provide reliable pre-treatment, ensuring long membrane life and consistent performance even with challenging feed water.
Our evaporators utilize mechanical vapor recompression (MVR) and multiple-effect evaporation (MEE) to significantly reduce steam and power consumption. This makes our ZLD plants among the most energy-efficient in the industry.
All our ZLD plants feature advanced PLC-based automation with remote monitoring capabilities. Our IoT-enabled platforms provide real-time insights, predictive maintenance alerts, and performance optimization — maximizing uptime and efficiency.
We design our ZLD systems with circular economy principles in mind — recovering water, salts, and other valuable resources from wastewater, turning a disposal problem into a resource recovery opportunity.
We provide ZLD plants and services across Bangalore and the wider Karnataka region, including:
We also serve clients across India, including Tamil Nadu, Gujarat, Maharashtra, Uttar Pradesh, Delhi NCR, and beyond. Contact us to discuss your project requirements.
Ready to achieve zero liquid discharge for your industrial operations in Bangalore? Get in touch with Ionmax Engineering today for a consultation, site survey, or customized quotation.